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Fujifilm Dimatix Spectra Performa Sapphire QS-256/80 AAA Printhead (80 pL)
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$5,200.00
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Industrial 256-channel Q-Class printhead engineered with an 80 pL fundamental drop size and VersaDrop grayscale capabilities up to 200 pL for high-opacity graphics.
OEM Replacement Component
Fujifilm Dimatix Spectra Performa Sapphire QS-256/80 AAA Printhead (80 pL)
OEM Part Number / Designation: Sapphire QS-256/80 AAA | High-Productivity Q-Class Piezoelectric VersaDrop™ DoD Jetting Assembly
Product Overview
The Fujifilm Dimatix Spectra Performa Sapphire QS-256/80 AAA is an authentic original equipment manufacturer (OEM) high-performance piezoelectric drop-on-demand (DoD) inkjet printhead engineered for demanding scanning-carriage platforms and high-speed industrial single-pass deposition systems. Beloging to the prestigious Q-Class family, the Sapphire QS-256/80 AAA integrates Dimatix’s proprietary VersaDrop™ jetting technology, ejecting an 80 picoliter (pL) fundamental calibrated native drop in binary mode, or multi-pulsed drop envelopes scaling from 80 pL up to 200 pL across multiple grayscale levels.
Constructed with 256 independent inline channels at a native 100 DPI (254 micron) nozzle pitch, this module combines an ultra-durable, chemically inert silicon orifice plate with PZT piezoelectric shear-mode actuation. The Sapphire QS-256/80 AAA features a factory-configured dual-ported fluidic architecture supporting both continuous ink recirculation and rapid priming/flushing. With high-temperature jetting capability up to 90°C (194°F) and an integral internal temperature sensor, it delivers exceptional jetting straightness, low inter-channel crosstalk, and uniform drop velocity for UV-curable, organic solvent, and aqueous industrial inks at maximum firing frequencies up to 20 kHz.
Part Information
| Product Name | Fujifilm Dimatix Spectra Performa Sapphire QS-256/80 AAA Printhead |
| OEM Manufacturer | Fujifilm Dimatix, Inc. (Lebanon, NH, USA) |
| OEM Series / Model Designation | Sapphire QS-256/80 AAA (Q-Class Performa Family) |
| Component Classification | Industrial Drop-on-Demand (DoD) Piezoelectric Inkjet Jetting Assembly |
| Jetting & Actuation Architecture | PZT Piezo Shear-Mode MEMS with Chemically Inert Silicon Nozzle Plate |
| Manufacturing Standard | Fujifilm Dimatix Factory Certified (USA) |
Technical Specifications
| Printhead Technology | Piezoelectric Drop-on-Demand (DoD) with VersaDrop™ Technology |
| Number of Active Nozzles | 256 individually addressable, inline nozzles (single continuous row) |
| Native Nozzle Pitch (Spacing) | 254 microns (0.010 in. / 100 DPI native resolution per single module) |
| Active Print Swath Width | 64.77 mm (2.550 inches) |
| Calibrated Native Drop Size | 80 picoliters (pL) fundamental drop volume |
| VersaDrop™ Dynamic Range | Adjustable 80 to 200 pL (binary) or multi-level grayscale operation (up to 4 levels) |
| Nominal Drop Velocity | 8.0 m/sec (meters per second) |
| Maximum Operating Frequency | 20 kHz (at 80 pL native drop size); up to 8 kHz (at 200 pL maximum drop envelope) |
| Fluid Operating Viscosity | 8 to 20 centipoise (cP) [10 to 14 cP recommended at jetting temperature] |
| Operational Temperature Range | Up to 90°C (194°F) via integrated internal heating system & precision thermistor |
| Fluid Compatibility | UV-curable inks, aggressive organic solvent formulations, and aqueous-based fluids |
| Fluid Ports & Electrical Interface | Dual-ported fluid fittings (barbed / O-ring face mount); double-buffered serial interface with non-volatile memory |
Key Features & Operational Advantages
- VersaDrop™ Dynamic Waveform Modulation: Combines high-density area coverage with fine gradient transitions by dynamically firing 80 pL base drops up to 200 pL composite droplet volumes without mechanical head modification.
- Dual-Ported Fluid Recirculation: Configurable dual-port manifold facilitates constant through-flow ink recirculation, preventing pigment settling in heavy metallic or opaque white inks while simplifying purge protocols.
- High-Temperature Jetting Latitude (Up to 90°C): Integrated thermal management allows processing of highly viscous UV-curable polymers, phase-change hot-melt fluids, and specialized industrial coatings.
- Micron-Precision Registration Points: Integral mounting bezel with pre-machined datums allows drop-in mechanical replacement and dense printhead nesting across scanning and single-pass arrays without tedious re-registration.
CRITICAL TECHNICAL & OPERATIONAL ADVISORY
1. Mandatory ESD Grounding: PZT shear-mode crystal channels and onboard high-speed double-buffered shift registers are Class 1 ESD-sensitive components. Personnel must wear a grounded ESD wrist strap. Never disconnect or reconnect electrical data ribbons while carriage power or drive voltage is energized.
2. Protective Shipping Fluid Flushing: Factory printheads ship pre-wetted with storage fluid. Before introducing UV, solvent, or aqueous ink, thoroughly flush the fluid manifold with a compatible, filtered flushing agent (0.2 micron absolute rating) to eliminate air locks and prevent chemical precipitation.
3. Silicon Nozzle Plate Protection: Never wipe or abrade the silicon orifice plate with dry wipers, paper, or metal tools. Use only approved lint-free polyurethane cleanroom swabs dampened with compatible flush solution, or rely exclusively on automated non-contact purging and vacuum wipe stations.
4. Negative Meniscus Vacuum Regulation: Q-Class printheads require tight sub-atmospheric meniscus pressure regulation (typically -2.0 to -3.5 mbar / inches of water column) to maintain stable drop formation and avoid dripping or air ingestion. Always verify meniscus calibration prior to priming.
Compatible Models & Systems
| Equipment Manufacturer | Ink Chemistries | Supported Platforms & Applications |
|---|---|---|
| EFI / Jetrion | UV-Curable | Jetrion 4830 / 4900 Series Industrial Digital Label Presses |
| Durst Phototechnik | UV-Curable / Specialty | Durst Rho Industrial Flatbed & Roll-to-Roll Production Platforms |
| Agfa / Inca Digital | UV-Curable | Inca Onset Series / Spyder High-Throughput Industrial Flatbeds |
| Custom OEM & Single-Pass Systems | Solvent / Aqueous / UV | Corrugated packaging, ceramic tile decoration, and textile web jetting |
*Model Differentiation Note: This printhead is dedicated strictly to the Sapphire QS-256/80 AAA (80 pL native drop) specification. It is NOT interchangeable with smaller drop-volume Sapphire models such as the QS-256/10, QS-256/30, or Polaris PQ-512 series. Always verify drive waveform settings, voltage rankings, and carriage manifold fitting types (barbed vs. O-ring) prior to unsealing the component.
Terms, Warranty & Customer Protection
Condition: 100% Brand New, Unopened Factory Original Genuine OEM Component in Factory-Sealed Anti-Static Packaging with Factory Storage Fluid Intact.
Warranty Scope: Covered by standard manufacturer DOA replacement protection against electrical continuity failures and physical manufacturing defects upon initial arrival. Operating longevity is governed strictly by ink filtration quality, fluid degassing, correct drive waveform tuning, and adherence to recommended purge and maintenance protocols.
Return Policy: Precision industrial electronic consumable. Due to sensitivity to electrostatic discharge, internal fluid priming requirements, and chemical contamination risks once unsealed, components that have been removed from their static-shielding bag, filled with ink, flushed with solvents, or energized cannot be returned or restocked under standard commercial terms. Please confirm your printer model and drop-volume specification with technical support prior to unsealing.
