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Zebra 220Xi4 300 DPI Thermal Printhead Kit (P1004239)
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Genuine Zebra OEM 300 DPI thermal replacement printhead kit for 220Xi4 high-performance industrial label printers. Designed for direct thermal and thermal transfer wide-format media processing. Ensures factory-calibrated dot alignment and consistent thermal transfer across an 8.5-inch print width.
Genuine OEM Replacement • Maximum-Width Industrial Thermal Printhead Kit
Zebra 220Xi4 300 DPI Thermal Printhead Kit (P1004239) – Genuine OEM Replacement
OEM Part Number: P1004239 | Core Engine: Grand-Format High-Density Thin-Film Thermal Array (12 dots/mm) | Platform: Zebra 220Xi4 Industrial High-Performance Printer (300 DPI)
Product Description
The Zebra 220Xi4 300 DPI Thermal Printhead Kit (part number P1004239) is an authentic OEM grand-format high-resolution replacement assembly engineered specifically for the flagship Zebra 220Xi4 industrial printer platform. Representing the maximum print width available in the Xi4 portfolio, this hardware component is dedicated to high-duty 24/7 industrial manufacturing where full 8.5-inch wide web printing is required—such as chemical drum GHS master labeling, pallet identification placards, broad automotive container tracking, and wide paper/textile roll ticketing.
Featuring an expansive active print swathe width of 8.5 inches (216 mm) and a native resolution of 300 DPI (11.8 dots/mm) with 2,560 individually addressable heating elements, this thin-film ceramic micro-resistor line array operates in perfect synchronicity with Zebra's proprietary E³® (Element Energy Equalizer™) advanced dynamic pulse-control logic. Its hardened glass-passivated glaze layer is engineered to withstand abrasive friction from industrial wax, premium wax/resin, and harsh full-resin thermal transfer ribbons as well as direct thermal synthetic facestocks at sustained production speeds up to 6 inches per second (152 mm/s).
Constructed on a heavy-gauge, grand-format cast-aluminum heatsink spine, the assembly ensures rapid, uniform thermal equilibrium across the entire 8.5-inch span, eliminating dot blooming, thermal runaway, and edge fading during massive label batch runs. Each printhead kit is supplied as a 100% genuine factory-sealed OEM component, pre-balanced to exact factory resistance specifications to guarantee direct drop-in field installation without manual burn-voltage trimming.
Always verify the exact part number and printer native resolution (220Xi4 300 DPI vs. 203 DPI vs. 170Xi4/ZT620) on the existing printhead or printer configuration label before ordering.
Engineering Reference Identification Notes & Core Distinction
| Reference | Description |
|---|---|
| P1004239 (Current) | Original OEM 300 DPI grand-format (8.5-inch) thermal printhead kit specifically engineered for the Zebra 220Xi4 platform |
| P1004238 (203 DPI Variant) | Standard 203 DPI alternative for Zebra 220Xi4; requires drive gear/pulley conversion kit if changing resolution |
| G22001M (Legacy 220XiIII Plus) | 300 DPI printhead for earlier-generation 220XiIII Plus / 220XiIII; different connector routing and bracket grounding alignment |
| P1004237 (170Xi4 Series) | 6.6-inch (168 mm) 300 DPI printhead for narrower Zebra 170Xi4 chassis; completely different mechanical length and dot count |
Notice: Part number P1004239 is dedicated exclusively to the Zebra 220Xi4 (8.5-inch, 300 DPI configuration). It cannot be fitted into 203 DPI 220Xi4 printers without an official 300 DPI resolution drive conversion kit (pulleys, belts) and firmware configuration adjustments. It is strictly incompatible with narrower chassis models (110Xi4, 140Xi4, 170Xi4), older legacy 220XiIII Plus units (G22001M), or other industrial printer lines due to differing heatsink mounting points and cable geometries.
Product Details
Part Information Matrix
| Parameter | Detail |
|---|---|
| Product Name | Zebra 220Xi4 300 DPI Thermal Printhead Kit (P1004239) |
| Manufacturer | Zebra Technologies Corporation |
| Exact Model | 220Xi4 300 DPI Grand-Format High-Resolution Thermal Subassembly Kit |
| OEM Part Number | P1004239 |
| Known Alias | KIT PRINTHEAD 300 DPI 220Xi4, 220Xi4 300DPI Head, ZEB-P1004239 |
| Printing Technology & Media Type | Thermal Transfer (Ribbon) and Direct Thermal (Thermal Facestock) |
| Product Status | Available as genuine OEM replacement hardware kit |
| Condition | 100% Genuine OEM Factory Sealed |
| Country of Origin | Japan / United States (Zebra OEM Global Sourcing) |
| Industrial Application | Grand-format chemical drum GHS labels, master pallet placards, automotive ODETTE compliance marking, and wide textile/carpet roll tags |
Technical Specifications
| Parameter | Value |
|---|---|
| Printhead Technology | Grand-Format High-Density Thin-Film Ceramic Micro-Resistor Line Array |
| Native Resolution | 300 DPI (11.8 dots/mm) |
| Active Print Width | 8.5 inches (216 mm) grand-format swathe |
| Total Dot Count | 2,560 individually addressable heating elements |
| Dot Pitch | 0.0847 mm (84.7 μm dot-to-dot spacing) |
| Maximum Operating Speed | Up to 6 inches per second (152 mm/sec) |
| Thermal Energy Control | Fully calibrated for Zebra E³® (Element Energy Equalizer™) dynamic pulse control |
| Ribbon & Media Compatibility | Industrial wax, premium wax/resin, and harsh-environment pure resin ribbons; coated direct thermal paper and synthetic media |
| Electrical & Signal Interface | Multi-pin gold-plated dual header receptacle with direct chassis ESD grounding path |
| Mounting Structure | 8.5-inch heavy-duty cast aluminum heatsink spine with precision Xi4 alignment dowels |
Field Advisory Technical Precision & Installation Warning
Printhead replacement must be performed by certified technical personnel following official Zebra Technologies maintenance documentation. Operating high-density 300 DPI micro-resistors across a massive 8.5-inch web demands meticulous toggle balance, uniform platen pressure, and comprehensive static dissipation.
- ESD Protection: Always wear a grounded anti-static wrist strap when opening the package and handling the printhead. Thermal resistor arrays and integrated driver logic are highly vulnerable to electrostatic discharge.
- Power Isolation: Turn off the printer power switch and disconnect the main AC power cord before opening the printhead mechanism. Never connect or disconnect the printhead wiring harness while the printer is powered.
- Cable Recommendation: Inspect the printhead wiring harness and pins for burnishing, crimping, or corrosion. Replace damaged cables immediately to ensure balanced dot burn voltage across the 2,560-element line.
- Cleaning & Surface Protection: Never touch the glass-coated burn line with bare fingers or sharp metal tools. Clean the printhead elements exclusively using 99.7% pure isopropyl alcohol (IPA) and lint-free foam swabs after every ribbon roll change.
- Grand-Format Mechanical Pressure Alignment: Due to the wide 8.5-inch span, verify dual/triple-toggle pressure balance and head-stop cam position across the platen roller to prevent ribbon wrinkling, diagonal tracking drift, and uneven print density across the web edges.
- Part Number Verification: Confirm that the printer chassis indicates a 220Xi4 300 DPI configuration and that the defective hardware matches part number P1004239 prior to installation.
Compatible Models & Systems
This genuine part number P1004239 is confirmed compatible with the following Zebra industrial printer configurations:
Compatible Zebra 220Xi4 Models:
- Zebra 220Xi4 (300 DPI Standard Factory Configuration)
- Zebra 220Xi4 (Converted from 203 DPI to 300 DPI using official 300 DPI Drive Kit)
Subsystem Specifications:
- Direct integration with 220Xi4 Main Logic Board and Switching Power Supply
- Compatible with standard 8.5-inch 220Xi4 high-speed rubber platen roller (G22011M)
Recommendation: Always cross-check the part number printed on the existing printhead or listed in the machine’s service documentation before ordering. Do not assume interchangeability with Zebra 220XiIII Plus (G22001M), 220Xi4 203 DPI (P1004238), or 170Xi4 (P1004237) series printheads without physical and electrical verification.
Terms, Warranty & Customer Protection
Pre-Installation Guarantee: 100% brand-new, factory-original product. Each unit is inspected and sealed before shipment. We guarantee authenticity and factory condition upon arrival.
Store Warranty Policy: 30 working days warranty covering manufacturing defects. Warranty claims require complete unboxing video and professional installation video performed by an experienced technician following standard recommended procedures.
Final Sale Conditions: Once the printhead has been exposed to media, ribbon, or installed into a printer, it is considered used and cannot be returned or exchanged. Please verify compatibility and installation readiness before opening the sealed packaging.
OEM P/N: P1004239
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