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High-speed 510-nozzle binary piezoelectric drop-on-demand printhead calibrated for 35 pL drop volume in primary and secondary industrial case coding.
OEM Part Number: Seiko 510BN-35 / SPT510BN-35 / IRH1513 Series | High-Duty Binary Piezoelectric Drop-on-Demand (DoD) Jetting Assembly
The Seiko Instruments 510BN-35 (widely cataloged across industrial coding channels as the SPT510BN-35) is an authentic original equipment manufacturer (OEM) piezoelectric drop-on-demand (DoD) binary industrial inkjet printhead engineered specifically for high-speed carton marking, corrugated case coding, primary packaging serialization, addressing, and automated conveyor line identification. Housing 510 active nozzles in an interleaved dual-row architecture across an expansive 71.8 mm active print swath, this printhead delivers high-contrast alphanumeric text, 1D logistics barcodes, and high-density 2D Data Matrix codes at calibrated 35 picoliter (pL) fixed drop volumes.
Constructed around Seiko's robust isolated PZT shear-mode piezoelectric technology and shielded with an integrated stainless steel nozzle guard plate, the 510BN-35 is engineered for harsh industrial production lines. Its wetted fluid path is specifically optimized for high-viscosity oil-based inks, fast-drying solvent inks, mineral-oil-free (MOF) inks, and specialty packaging fluids. Supported by an onboard electric heating circuit and high-accuracy thermistor, the 510BN-35 maintains stable droplet velocity and high jet straightness at firing frequencies up to 10 kHz, ensuring high first-pass optical scan rates in fast-moving packaging and manufacturing environments.
| Product Name | Seiko Instruments 510BN-35 Industrial Coding Printhead |
| OEM Manufacturer | Seiko Instruments Inc. (SII Printek) |
| OEM Part Number / Series | Seiko 510BN-35 / SPT510BN-35 / IRH1513 Series |
| Component Classification | Industrial Binary Drop-on-Demand (DoD) Piezoelectric Inkjet Head |
| Actuation Architecture | Isolated PZT Piezo Shear-Mode Matrix with Chemically Bonded Stainless Steel Orifice Plate |
| Manufacturing Standard | Seiko Instruments Factory Certified (Japan) |
| Printhead Technology | Piezoelectric Drop-on-Demand (DoD) Binary Jetting |
| Number of Active Nozzles | 510 addressable channels (interleaved dual-row configuration) |
| Native Resolution / Pitch | 180 DPI (approx. 141.1 micron nozzle-to-nozzle pitch) |
| Active Print Swath Width | 71.8 mm (2.82 inches) |
| Calibrated Base Drop Volume | 35 picoliters (pL) fixed binary droplet |
| Nominal Drop Velocity | 7 to 8 m/sec (meter/second) |
| Maximum Operating Frequency | Up to 10 kHz (ink chemistry, waveform, and line speed dependent) |
| Operating Viscosity Range | 8 to 15 mPa·s (cP) at operational jetting temperature |
| Temperature Regulation | Up to 50°C (122°F) via integrated internal heater and high-precision thermistor |
| Fluid Compatibility | Oil-based inks, fast-drying solvent inks, mineral-oil-free (MOF) inks, UV-curable coding fluids |
| Fluid & Electrical Interfaces | Dual push-in / Luer fluid fittings; multi-pin Flexible Flat Cable (FFC) connector interface |
1. Mandatory ESD Grounding & Power Sequence: PZT shear-mode piezoelectric crystals and onboard shift registers are Class 1 ESD-sensitive components. Technicians must wear a grounded ESD wrist strap and work on a static-dissipative work mat. Never connect or disconnect FFC data cables while the printer sub-chassis or main power supply is energized.
2. Meniscus Vacuum & Fluid Pressure: Industrial DoD coding printheads require stable negative pressure (typically -1.5 to -3.0 mbar) to maintain the meniscus at the nozzle plate. Improper vacuum calibration can lead to ink dripping, face wetting, or air ingestion during conveyor line stops and starts.
3. Storage Fluid Purge Protocol: Factory-shipped printheads contain a protective storage fluid. Flush the printhead thoroughly using filtered, compatible flush fluid (filtered to 0.2 microns) before charging with production oil or solvent inks to prevent cross-contamination and nozzle dropouts.
4. Orifice Plate Maintenance: Never wipe the nozzle face with dry cloths or abrasive materials. Use only dedicated lint-free cleanroom polyurethane swabs soaked in approved flush solvent, or utilize the automated capping and wiping station with silicone wiper blades.
| System Manufacturer | Ink Chemistry | Supported Industrial Platforms |
|---|---|---|
| Squid Ink Manufacturing | Oil / Solvent Inks | CoPilot 500 / CoPilot Max, AutoCode Large-Character Systems |
| REA JET / Matthews Marking | Oil / UV / Solvent | High-Resolution Case Coders & Corrugated Carton Systems |
| Anser / Sojet / Cyklop | Solvent / Oil | Industrial Packaging & Secondary Carton Coders |
| OEM Custom Packaging Systems | Oil / Solvent / MOF | Outer-Case Carton Lines, Timber/Gypsum Board Coders |
*Model Differentiation Note: This printhead is dedicated strictly to the binary Seiko 510BN-35 (35 pL) configuration. It is NOT compatible with the multi-drop greyscale Seiko 508GS (12–48 pL) printhead (IRH1513N) or 50 pL high-drop variants (510BN-50 / SPT510-50) without corresponding drive waveform and board firmware changes. Always verify the part code and voltage rank on the casing before installation.
Condition: 100% Brand New, Unopened Factory Original Genuine OEM Component in Factory-Sealed Anti-Static Packaging with Factory Storage Fluid Intact.
Warranty Scope: Covered by standard manufacturer DOA replacement protection against electrical continuity failures and physical manufacturing defects upon initial arrival. Operating longevity and channel firing integrity are governed by ink filtration, degassing quality, correct waveform tuning, and routine maintenance compliance.
Return Policy: Precision industrial electronic consumable. Due to sensitivity to electrostatic discharge, internal fluid priming requirements, and contamination risks once unsealed, components that have been removed from their static-shielding bag, filled with ink, flushed with solvents, or energized cannot be returned or restocked under standard commercial terms. Please confirm your printer model and drop-volume specification with technical support prior to unsealing.