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Wide 324.4 mm swath 4-color thermal inkjet printhead delivering 2.1 pL droplets at 1600 dpi for commercial packaging, corrugated sheet, and wide label printing.
OEM Part Number: Memjet DuraFlex A3+ Module / 4-Channel CMYK | Monolithic Silicon MEMS Thermal Inkjet Single-Pass Print Engine
The Genuine Memjet DuraFlex A3+ 4-Color Printhead (324.4 mm) is an authentic original equipment manufacturer thermal drop-on-demand (DoD) single-pass inkjet print engine engineered specifically for entry-to-mid-tier industrial packaging, label production, commercial envelope presses, and folding carton converting. Built on Memjet’s monolithic silicon MEMS architecture, the DuraFlex A3+ printhead integrates a continuous 324.4 mm (12.77 inches) active print swath housing 40,960 active nozzles into a single unified die structure, eliminating die-to-die mechanical alignment challenges and seam calibration errors across the full A3+ media path.
Engineered for full process color from a single compact module, the DuraFlex printhead delivers 4 independent fluid channels (CMYK or custom 4-channel configurations) with dual-row nozzle redundancy per color channel. Operating with Memjet's light-fast, water-resistant aqueous pigment inks, the module features complete internal fluid recirculation through every thermal firing chamber, preventing pigment sedimentation, purging micro-bubbles, and extending nozzle decap times during production idle. Firing uniform 2.1 pL native micro-droplets at native physical resolutions up to 1600 × 1600 DPI, it supports web speeds up to 45 m/min (150 ft/min), making it a compact, high-efficiency engine for modern digital printing machinery.
| Product Name | Genuine Memjet DuraFlex A3+ 4-Color Industrial Printhead (324.4 mm) |
| OEM Manufacturer | Memjet Technology Ltd. |
| OEM Platform / Format | Memjet DuraFlex A3+ Series / Monolithic 4-Color Single-Die Module |
| Component Classification | Industrial 4-Channel Thermal Drop-on-Demand (DoD) Single-Pass Printhead |
| Silicon MEMS Architecture | Monolithic Continuous Silicon Die (Zero physical die stitching seams) |
| Fluid Recirculation Dynamic | Continuous Thermal Chamber Through-Flow Micro-Recirculation (Supply & Return) |
| Manufacturing Standard | Memjet OEM Factory Certified Cleanroom Packaging |
| Printhead Technology | Thermal Drop-on-Demand (DoD) Silicon MEMS with Full Chamber Recirculation |
| Active Print Swath Width | 324.4 mm (12.77 inches) single-pass A3+ width |
| Total Number of Active Nozzles | 40,960 nozzles (10,240 nozzles per color channel across 8 total rows) |
| Color Channels | 4 Channels (Cyan, Magenta, Yellow, Black or 4-channel custom fluids) |
| Native Physical Resolution | 1600 DPI native channel pitch (up to 1600 × 1600 DPI print modes) |
| Calibrated Drop Volume | 2.1 picoliters (pL) native micro-droplet |
| Linear Web Speed Capability | Up to 45.7 m/min (150 ft/min) at 1600 × 790 DPI; up to 22.8 m/min at 1600 × 1600 DPI |
| Operating Viscosity Range | 2.0 to 5.0 mPa·s (cP) at operating temperature |
| Surface Tension Operating Range | 28 to 36 mN/m (optimized for aqueous meniscus stabilization) |
| Thermal Regulation | Multi-zone onboard silicon thermal sensors with integrated pulse warm-up management |
| Fluid Compatibility | Memjet DuraFlex certified aqueous pigment inks (NOT compatible with solvent, UV, or oil inks) |
| Fluid & Electrical Interfaces | 8-port fluid manifold (Supply & Return per color channel); high-density multi-gigabit differential interface |
1. Recirculation Pressure Differential & Meniscus Stability: The DuraFlex module requires precision-controlled differential pressure between its supply and return ink loops while maintaining a strict negative meniscus pressure (-1.5 to -3.0 mbar) at the silicon faceplate. Incorrect pressure balancing will immediately cause fluid weeping, cross-color contamination in the manifold, or air ingestion into the thermal chambers.
2. Fluid Chemistry Exclusivity: The DuraFlex silicon array is manufactured exclusively for certified Memjet aqueous pigment inks. Under no circumstances should the module be filled or flushed with solvent, eco-solvent, oil-based, or UV-curable chemistries. Exposure to non-aqueous carriers will dissolve silicon bonding adhesives and permanently destroy the thermal heater stack.
3. Mandatory ESD Grounding & Power Sequencing: Silicon MEMS heater arrays and high-speed CMOS driver logic are Class 1 ESD-sensitive components. Technicians must wear a grounded ESD wrist strap and work on a static-dissipative work mat. Always ensure the printer is fully powered off and power supply rails are discharged before mating or disconnecting high-density data and power interconnects.
4. Wet Capping & Microfiber Maintenance: The silicon nozzle faceplate must never be wiped with dry cloths, foam swabs, or paper towels. Automated maintenance systems must use cleanroom-grade wet-wiping microfiber rollers charged with genuine Memjet maintenance fluid. Ensure the capping station maintains an airtight, high-humidity seal during standby to prevent pigment crusting at the micro-nozzle orifices.
| System Manufacturer | Ink Chemistry | Supported Platforms |
|---|---|---|
| AstroNova / TrojanLabel | Aqueous Pigment | Trojan T2-C, T3-OPX, T4 Digital Packaging & Label Presses |
| Afinia Label | Aqueous Pigment | Afinia CP950, FP-230 Flexible Packaging & Envelope Printers |
| Colordyne Technologies | Aqueous Pigment | Colordyne 2800 Series AP, Retrofit Digital Packaging Print Engines |
| Industrial Packaging OEM Engines | Aqueous Pigment | A3+ Corrugated Box Printers, Pouch Printers, Direct-to-Bag Systems |
*Platform Differentiation Note: The DuraFlex A3+ module features a single continuous 324.4 mm silicon die configured for 4-channel CMYK printing. It is fundamentally distinct from Memjet DuraLink (single-color modular print bars, 222.8 mm), Memjet DuraBolt (high-speed multi-die bolted arrays), and legacy Memjet VersaPass (dye-based 216 mm A4 architecture). Verify the host engine controller firmware and fluid delivery module type before installation.
Condition: 100% Brand New, Unopened Factory Original Genuine OEM Component in Factory-Sealed Static-Shielding Packaging with Factory Storage Preservation Fluid Intact.
Warranty Scope: Covered by standard manufacturer DOA replacement protection against electrical continuity failures, open thermal heater elements, and physical manufacturing defects upon initial arrival. Operating lifespan and nozzle firing health are governed by ink degassing quality, certified aqueous pigment ink usage, closed-loop pressure stability, and adherence to factory maintenance protocols.
Return Policy: Precision industrial electronic consumable. Due to sensitivity to electrostatic discharge, internal fluid priming requirements, and cross-contamination risks once unsealed, components that have been removed from their static-shielding bag, filled with ink, flushed with solvents, or energized cannot be returned or restocked under standard commercial terms. Please confirm your printer engine model and fluid system compatibility with technical support prior to unsealing.